Containerized Scew Air Compressor
Containerized compressor
The container compressor is designed for some special industries, due to the constantly changing production and working locations. It has the advantages of compact structure, professional configuration, convenient lifting and transportation, simple installation and flexible use. It is especially suitable for field exploration, spraying and sandblasting, municipal engineering, mining and digging, marine operations, construction and installation and other outdoor operation sites.
SUCCESS ENGINE container compressor with two core patents of large-diameter rotor profile design and high-efficiency cooling system greatly improved compression and volumetric efficiency. One compressor multi-purpose usage, with dustproof, rainproof, sun-proof and freeze-proof, sound & heat insulation, and other protective measures, which have completely solve the tedious problem of temporarily building an air compressor station.
Container Compressor: Volume flow: 3.0 ~ 60 m3/min, Working pressure: 5 ~ 30 bar
SUCCESS ENGINE container compressor have considered as a whole from the aspects of use, operation, safety, reliability, psychological feeling and close connection between man and machine, and has realized the multi-functional industrial product design centered on the adaptation of machines to human beings.
Integrated structure
According to the actual needs, the air compressor, air storage tank, dryer, filter, gas distribution tank, waste oil collector, control cabinet and other functional equipment are integrated into one container through pipeline, electrical, instrument, sewage and ventilation system. High quality parts configuration, superior system structure design and ingenious manufacturing requirements make SUCCESS ENGINE container compressor value for money.
High-efficiency compressor airend (Patent No: CN201320374188.7)
By optimizing the rotor profile which greatly improves the effective volume, sealing and gas production efficiency. Large diameter and low speed rotor, equipped with heavy-duty high-quality bearings and three special shaft seals to ensure the highest gas production efficiency and service life, and greatly reduce radial vibration and airflow noise. Achieve energy-saving and stable design goals.
High-efficiency electric motor
Use special high output efficiency motor with high-quality bearings according to the site power supply and process conditions, and available for different voltage, frequency, protection level, insulation level, service factor, VFD, explosion-proof and other required types.
High-strength intermediate coupling connection
SUCCESS ENGINE adopts a high-strength intermediate coupling combined with a high-load elastic coupling device. The coupling bracket plays a stable role, and the elastic coupling plays a role in transmitting rotational torque, compensating axis offset, absorbing vibration and reduces loading impact. This structure has the advantage of high transfer efficiency, noise reduction and easy maintenance.
Ingenious system design and strict piping connection requirements
SUCCESS ENGINE pays special attention to piping system design, sealing effect and pressure difference of each part, and has carried out a special optimization design for the pressure-bearing parts. Flange welding and non-destructive evaluation (NDE) has been used for sealing connections, ensure the anti-corrosion, sealing and durability of the system pipeline.
The container inner wall is installed with thermal insulation and noise-reducing rock wool materials, the wall is decorated with porous aluminum plate, and ceiling is installed with LED lighting. The overall interior is luxurious, clean and bright, with heat-insulation and noise reduction.
High efficient centrifugal cooling system（Patent No.:CN201320374179.8）
The aerodynamic calculation and full three-dimensional flow simulation are carried out, combined with actual operation data to optimize the volute structure and fan blade profile, to save power, increase dynamic pressure, and achieve the best fan efficiency.
Adopts side-entry & top-discharge closed frequency conversion fan cooling structure. Equip with centrifugal fan, the frequency conversion automatically adjusts the fan speed according to the system temperature change.
Ventilation features
All ventilation inlets and outlets are designed with self-closing shutter and filter to ensure the cooling and ventilation effects, and realize the functions of dust-proof, rain proof, insect proof, sound insulation and so on.
Industrial humanized design
A double-opening door for maintenance and a single-opening door for inspection and collecting tools are designed outside of the container, and locks are installed to prevent irrelevant people from entering the container during equipment operation. It is flexible, convenient and safe.
The compressed air outlet and the sewage outlet are all led out to the container bottom, which is convenient for connecting the air pipeline, and the sewage can also be discharged externally after the shutdown.
Safety Operating Design
SUCCESS ENGINE container compressor has been considered from the aspects of use, operation, safety, reliability, psychological feeling and close connection between man and machine, the power inlet and operation control system are arranged in a small box with a safety door outside the container, which is convenient for cable connection, operating and operator safety assurance.
Variable frequency control / soft start control (optional)
For startup, it can be selected frequency conversion control, power frequency / frequency conversion dual-purpose control and soft start. The frequency conversion control can adjust the speed of drive motor according to the change of actual air consumption, the energy will be effectively saved. Stable pressure and variable flow also reduce energy waste and improve operation efficiency. Soft start can reduce the peak current during startup and reduce the impact on power grid and mechanical parts.
The advanced and mature intelligent control system is adopted to ensure the stability and operability of the compressor system, with complete functions such as automatic protection, automatic alarm, remote control and historical records.
Easy move operation
The container structure is equipped with lifting lugs and forklift holes to facilitate hoisting and forklift operation. The whole machine is fully functioning, dust & rain proof, sun & freeze proof, sound & heat insulation. It is safe and reliable, easy to maintain, flexible in operation, suitable for various environments and climates, it is the first choice for mobile air operations.
According to the different requirement, it can be designed by different voltage and frequency. Before shipping, we will seal all container vents with white iron to prevent salt spray during shipping. The entire equipment is certified by the classification society, so it can be shipped as standard containers, which will greatly save the transportation costs.
Workshop
