1. Yintoni umahluko phakathi kwe-SUCCESS ENGINE standard rotary screw compressor kunye ne-variable speed drive (VSD) compressor?
I-Fixed Speed compressor isebenza ngokuqhubekayo ngamandla apheleleyo, ilayisha kwaye ikhuphela ukuze ihlangabezane neemfuno, nto leyo enokusebenzisa amandla amaninzi. Ngokwahlukileyo koko, i-Variable Speed Drive (VSD) compressor ilungisa ngokuzenzekelayo isantya sokujikeleza kwemoto ukuze ihambelane nemfuno yomoya ngexesha langempela.
Iingenelo ze-VSD:Ngokucothisa isantya semoto xa kufuneka umoya omncinci, iteknoloji ye-VSD inciphisa kakhulu ukusetyenziswa kombane (ngamanye amaxesha nge-35% nangaphezulu), igcina ulawulo loxinzelelo oluzinzileyo (inciphisa ukuvuza kwenkqubo), kwaye inciphisa ukuguguleka koomatshini kwiibheringi nakwiinxalenye zedrive.
2. Ndingatshintsha kangaphi ioyile ye-SUCCESS ENGINE rotary screw compressor, kwaye kutheni iyimfuneko?
Amaxesha okutshintsha kweoyile axhomekeke ngokupheleleyo kuhlobo lwezithambiso. Iioyile eziqhelekileyo ezenziwe nge-semi-synthetic zihlala zifuna ukutshintsha rhoqo emva kweeyure ezingama-3,500-4,000. Nangona kunjalo, uninzi lwee-compressors zoshishino zanamhlanje zisebenzisa iithambiso ezenziweyo, ezihlala zifuna ukutshintsha rhoqo emva kweeyure ezingama-8,000 (malunga kanye ngonyaka wokusebenza ngokuqhubekayo).
Utshintsho rhoqo lweoyile lubalulekile kuba ioyile isebenza imisebenzi emithathu: ukupholisa, ukuvala iirotor, kunye nokuthambisa iibheringi. Ioyile endala okanye engcolileyo ilahlekelwa yi-viscosity, inyusa ukungqubana, inyusa amaqondo obushushu okusebenza, kwaye ikhokelele ekuphelelweni komoya ngaphambi kwexesha.
3. Icompressor yam isebenza rhoqo kodwa ayifikeleli kuxinzelelo olufunekayo. Yintoni enokuba ingalunganga?
Ukuba icompressor isebenza ngokungayeki ngaphandle kokwandisa uxinzelelo lokuvala olucwangcisiweyo, ingxaki idla ngokuba "yimfuno ephezulu." Oku kubangelwa kukuvuza komoya okukhulu ngezantsi okanye icompressor encinci kwisicelo sangoku.
Uvavanyo Lokuzahlula:Okokuqala, vala ivalvu ephambili yokwahlukanisa kwindawo yokuphuma kwetanki yokwamkela umoya. Ukuba uxinzelelo luyanda kwaye icompressor iyeka, ingxaki kukuvuza okanye ukusetyenziswa kakhulu kwemibhobho yesityalo sakho. Ukuba iyaqhubeka nokusebenza ivalvu ivaliwe, ingxaki ingaphakathi, njengeswitshi yoxinzelelo engalunganga okanye ivalvu yokukhupha.
4. Ndingenza ntoni xa ndifumana ioyile kwimigca yam yomoya ocinezelweyo okanye emanzini akhutshiweyo?
Ukuthwala ioyile emoyeni ophumayo kudla ngokubonisa ingxaki kwinkqubo yokwahlula ioyile. Ezona zizathu zixhaphakileyo zezi:
Isixhobo Sokwahlukanisa Esigcweleyo:I-element yesihluzo ifikelele esiphelweni sayo kwaye ifuna ukutshintshwa.
Umbhobho we-Scavenge ovaliweyo:Ukuba ityhubhu encinci ebuyisela ioyile esuka kwisihlukanisi iye kwi-screw airend ivaliwe, ioyile edibeneyo ayinakukwazi ukuphuma amanzi kwaye ivuthelwa ngumoya.
Ukuzalisa kakhulu:Ioyile eninzi kakhulu kwitanki yokwahlulahlula.
5. Zithini iingenelo ze-rotary screw compressor xa kuthelekiswa ne-piston compressor?
Nangona ii-compressor zepiston zineendleko eziphantsi kwangaphambili, ii-compressor ze-rotary screw zingcono kakhulu xa zisetyenziswa rhoqo kwimizi-mveliso. Iingenelo eziphambili ziquka:
Umsebenzi oqhubekayo:Ii-screw compressors zenzelwe umjikelo womsebenzi we-100% (zisebenza rhoqo), ngelixa ii-piston compressors zishushu kakhulu.
Ingxolo Ephantsi:Iiyunithi zezikrufu ezijikelezayo zihlala zisebenza kwi-70–75 dB (inqanaba lencoko), ngelixa iiyunithi zepiston zihlala zidlula i-85 dB.
Umgangatho woMoya:Zibonelela ngokuhamba komoya okungaguqukiyo, okubalulekileyo kumatshini nezixhobo ezibuthathaka.
6. Ndingayikhetha njani ubungakanani obuchanekileyo (i-CFM) kwisicelo sam soshishino?
Ubungakanani busekelwe kwiVolume (CFM okanye M3/min), kungekhona nje kuxinzelelo. Ukuze ukhethe icompressor efanelekileyo, dwelisa zonke izixhobo zomoya eziya kusebenza ngaxeshanye kwaye wongeze ukusetyenziswa komoya (CFM) kunye.
Umthetho we-50%:Ungaze usebenzise icompressor kumthwalo we-100% rhoqo (ngaphandle kwe-VSDs). Yongeza umda wokhuseleko we-25-30% kwi-CFM yakho iyonke ebaliweyo ukuze uqwalasele ukwanda kwexesha elizayo, ukuvuza, okanye ukwehla kokuphakama.
Uxinzelelo:Qinisekisa ukuba icompressor inokubonelela ngePSI ephezulu (uxinzelelo) efunekayo nakwesiphi na isixhobo esinye kwinkqubo.
7. Yintoni ebangela ubushushu obugqithisileyo kunye nokuvala ngokuzenzekelayo kwi-screw compressors?
Ukufudumala kakhulu yindlela eqhelekileyo yokuzikhusela. Izizathu eziphambili zihlala zinxulumene nokuphola kunye nokuthambisa.
Umoya ongemhle:Umoya oshushu wokukhupha umoya uphinda usetyenziswe ubuyiselwe kwindawo yokungenisa umoya okanye kwindawo yokupholisa umoya. Igumbi le-compressor lifuna umoya omtsha owaneleyo.
Iicooler ezivalekileyo:Uthuli kunye nenkunkuma zivala i-oyile cooler kunye ne-aftercooler fins, zithintela ukudluliselwa kobushushu.
Ioyile ephantsi okanye ukuxinana okungalunganga:Ukuba inqanaba leoyile liphantsi okanye ioyile yonakele, ayinakukhupha ubushushu emoyeni.
8. Ingakanani ixesha elilindelekileyo le-rotary screw compressor egcinwe kakuhle?
Xa ilungiswa kakuhle, i-rotary screw compressor iluncedo kakhulu. Kwimijikelo yomsebenzi wemizi-mveliso, ubomi obuqhelekileyo buyiminyaka eli-10 ukuya kweli-15. Nangona kunjalo, kwiindawo ezicocekileyo ezinamathele ngokungqongqo kwiishedyuli zenkonzo (izihluzi zokwenyani, ioyile efanelekileyo), akuqhelekanga ukuba iiyunithi zidlule iminyaka engama-20 ukuya kwengama-25.
Umzekelo:Ezinye iicompressor ze-SUCCESS ENGINE SE series zemizi-mveliso ziye zasebenza kwiminyaka engaphezu kwama-20.
9. Xa ndimisa umatshini, ioyile iyatshiza iphuma kwisihluzi somoya. Ngaba oku kuyingozi?
Ewe, oku kubonisa ukungasebenzi kakuhle koomatshini. Xa ioyile itshiza kwi-air filter xa icinyiwe, luphawu lokuba ivalvu yokukhupha umthwalo okanye ivalvu yokujonga phakathi kwe-aired kunye netanki yeoyile inempazamo.
Ingxaki:Xa icompressor iyeka, uxinzelelo lwangaphakathi kufuneka luphume luye ku-zero. Ukuba ivalvu yokujonga iyavuza okanye umoya uvaliwe, umoya oxinzelelekileyo unyanzela ioyile ukuba ibuyele umva ngomgca wokungenisa kwaye iphume ngesihluzi somoya. Oku kufuna ukulungiswa ngokukhawuleza ukuthintela ukunqongophala kweoyile xa iqalisa ukusebenza.
10. Ngaba ndifuna isixhobo sokumisa, kwaye yintoni "iPressure Dew Point"?
Ewe. Umoya ocinezelweyo ugxininisa umswakama. Ngaphandle komatshini wokomisa, amanzi aya kujika kwimibhobho yakho, abangele umhlwa, aqande ngaphandle, aze onakalise ipeyinti okanye izixhobo zombane.
Izixhobo Zokomisa Ezisefrijini:Isemgangathweni womoya oqhelekileyo wevenkile. Zifikelela kwinqanaba loxinzelelo lwe-+3°C ukuya kwi-+10°C (zifanelekile kwiindawo zokusebenzela).
Izixhobo zokomisa iidesiccant:Ziyafuneka kwiindlela ezibalulekileyo zokusetyenziswa (i-pharma, ukutya, ukupeyinta). Zifikelela kwinqanaba lomphunga eliyi--40°C okanye -70°C, ziqinisekisa ukuba akukho manzi acocekileyo kwimigca nokuba ubushushu bomoya bunjani na.
11. Yintoni umahluko phakathi kwenjini ye-SUCCESS IE3 kunye ne-IE4?
Umahluko ophambili phakathi kwee-industrial motors ze-IE4 kunye ne-IE3 kwi-screw air compressors usekwe ekusebenzeni kakuhle, iindleko zokusebenza, kunye nokwakhiwa kwee-industrial motors.
1. Ukusebenza kakuhle kunye nokonga amandla
IE3 (Ukusebenza kakuhle kwePremium):Ibonelela ngokusebenza kakuhle okuphezulu, ifanelekile kwiizicelo ezininzi ezisemgangathweni.
IE4 (Ukusebenza kakuhle kwePremium):Ngokwesiqhelo ilahleko yamandla iphantsi nge-15–25% kune-IE3. Kwi-compressor esebenza rhoqo, i-IE4 inciphisa kakhulu ukusetyenziswa kombane, nto leyo ekhokelela ekuncipheni kwamatyala ombane wonyaka.
2. Ixabiso vs. Imbuyekezo
IE3:Ixabiso lokuthenga lokuqala liphantsi. Lingcono xa lisetyenziswa ngamaxesha athile okanye lisetyenziswa iiyure eziphantsi.
IE4:Ixabiso eliphezulu kwangaphambili, kodwa ixesha elifutshane lokubuyisela (ngokuqhelekileyo iminyaka eyi-1-3) ngenxa yokonga amandla, ingakumbi kwimisebenzi ye-compressor iiyure ezingama-24 ngosuku, iintsuku ezisixhenxe ngeveki.
3. Ukwakhiwa kweeMoto kunye noBushushu
IE3:Ihlala isebenzisa iirotor ze-aluminium okanye ze-copper; i-insulation eqhelekileyo.
IE4:Ngokwesiqhelo isebenzisa iirotor ze-copper die-cast, ii-copper windings ezingaphezulu, kunye nezixhobo zemagnethi ezingcono, nto leyo ebangela ukuba ubushushu bungabi buninzi kwaye buhlale ixesha elide.
4. Indalo esingqongileyo kunye nokuthobela imithetho
Iimoto ze-IE4 zinceda ukuhlangabezana nemigaqo engqongqo yokunciphisa ikhabhoni kwaye zinokufanelekela ukufumana izaphulelo zamandla.
Isishwankathelo:Kwi-screw air compressor esebenza ixesha elizeleyo, i-IE4 inika ixabiso eliphantsi lobunini nangona ixabiso lokuqala liphezulu, ngelixa i-IE3 yanele ukusetyenziswa kwexeshana okanye uhlahlo-lwabiwo mali oluphantsi.
12. Yintoni inzuzo ekhethekileyo ye-SUCCESS ENGINE'S industry screw air compressor?
Ii-screw air compressors ze-SUCCESS ENGINE zibalasele ngenxa yokusebenza kwazo kakuhle kwamandla okuqinisekisiweyo, okuqhutywa ziiteknoloji eziphambili ezinelungelo elilodwa lomenzi kunye nokuhlanganiswa kwenkqubo ekrelekrele.
Ngokungafaniyo nee-compressors eziqhelekileyo, iteknoloji yazo yoxinzelelo lwezigaba ezibini eneprofayili ye-rotor enkulu enobubanzi obufanelekileyo inciphisa kakhulu ukuvuza kwaye iphucula ukusebenza kakuhle kwe-volumetric ukuya kuthi ga kwi-15% xa kuthelekiswa neemodeli zesigaba esinye. Oku kuncediswa yinkqubo yokupholisa i-centrifugal esebenza kakuhle kakhulu, esebenzisa ii-simulations ze-aerodynamic kunye neefeni ze-variable frequency ukuze kuphuculwe ukusasazwa kobushushu ngelixa kunciphisa ukusetyenziswa kwamandla. Kwiimodeli ze-Variable Frequency Drive (VSD), olu qhagamshelo lunokunciphisa ukusetyenziswa kwamandla ukuya kuthi ga kwi-45%.
Ngaphezu koko, i-SUCCESS ENGINE ngumthengisi wemizi-mveliso yaseTshayina yomkhosi kunye nokhuseleko lwenyukliya, eqinisekisa ukuthembeka okuphezulu kunye nokuqina phantsi kweemeko ezinzima.
Le nkampani ikwabonelela ngezisombululo ezikhethekileyo, ezifana neecompressor ezingenayo ioyile ezibonelela ngomoya ococekileyo oyi-100% kwizicelo ezinobuzaza ezifana nokutya namayeza. Ekugqibeleni, inzuzo ekhethekileyo yimveliso eqinisekisiweyo, esebenza kakuhle eyenzelwe ukunciphisa iindleko zizonke zobunini ngokonga amandla aphezulu kunye nokuthembeka kokusebenza.