Compressor y'umwuka ifite ubushobozi bwo gukora neza cyane kandi ikoresha imbaraga nyinshi
Ibisobanuro
SUCCESS IMOGENI VSD series (compressor ikoresha inverter) na YC series (compressor ihoraho ya magnetic variable frequency compressor) ni ibicuruzwa bishya bizigama ingufu. Mu guhindura umuvuduko wa moteri itwara bitewe n'impinduka z'ubushobozi bw'umwuka ukenewe, bigenzura ingufu nyazo bityo bikazigama ingufu neza. Mu gukoresha sisitemu ya electronic inverter hamwe n'ikoranabuhanga ryo gutanga ubushobozi bw'umwuka bukenewe ndetse no kugenzura neza umuvuduko, VSD air compressor ntabwo igabanya gusa ikoreshwa ry'ingufu ku kigero cya 30% ahubwo inazana n'izindi nyungu nyinshi, nko gutuza umuvuduko w'umuyoboro, gukuraho umuvuduko mwinshi mu gutangira, nibindi. VSD compressor ni amahitamo meza ku nganda n'ubucukuzi bwa none kugira ngo zibike ingufu.
Compressor y'ikirere ikoresha umuvuduko uhindagurika (SEVSD7.5KW-315KW Series)
1. Ingufu: 10-425HP, umuvuduko: 0.7-1.3MPa.
2. Ingufu zo hejuru zikoreshwa mu gukamura umwuka, moteri ihindagurika, na ABB/SUCCESS ENGINE frequency converter; Guhindura ikoreshwa ry'umwuka bikurikiranwa mu buryo bwikora kandi umuvuduko wa moteri ugahindurwa uko bikwiye; Ingufu zikoreshwa zigabanukaho 30%.
3. Moteri y'impinduka zihinduka: Icyiciro cy'uburinzi cya IP55, urwego rw'ubushyuhe bwa F, factor ya serivisi SF = 1.2.
4. Gutangira inshuro zihindagurika bigabanya cyane ingaruka ziterwa n'umuriro uhita usohoka kuri grid, ibi byongera ubuzima bw'imashini.
5. Sisitemu y’ubugenzuzi y’ubwenge ya PLC ikoreshwa ishyigikira guhitamo uburyo bwo kugenzura, kwerekana aho ibikorwa bigeze, gushyiraho ibipimo mbere y’igihe no kubaza amateka y’amakosa.
6. Hari uburyo bwa MODBUS485 bwo kugenzura amashusho bwagenewe kure.
7. Ubwoko bw'ubukonje: Ubukonje bw'umwuka cyangwa ubukonje bw'amazi.
8. Ibikoresho by'amashanyarazi atandukanye n'ingufu bishobora guhindurwa, 120V, 220V, 240V, 400V, 415V, 440V, 460V, 575V, 50Hz na 60Hz.
Ibiranga imikorere
1.Umuvuduko uhamye
Compressor y'umwuka ihindagurika ikoresha PID kugira ngo ihindure umuvuduko neza. Impinduka mu ngano y'umwuka muri sisitemu zizakurikiranwa mu buryo bwikora. Compressor izatanga umwuka ku gitutu gihoraho, ari cyo gitutu cyifuzwa cyongeweho cyangwa kirenzeho 0.1bar, kugira ngo igabanye ikoreshwa ry'ingufu.
2. Igenzura ry'Ihindagurika ry'Inzira
Imashini ihindura umurongo wa ABB ikoreshwa ishobora guhindura umuvuduko wo kuzenguruka kwa moteri mu gihe nyacyo hakurikijwe igitutu cy’umwuka nyacyo. Mu gihe umwuka ukoreshejwe cyane, igitutu ntigihinduka, ariko umuvuduko wiyongera mu buryo bwikora kugira ngo uhuze n’ibikenewe. Iyo umwuka ukoreshwa ari muto, igitutu kigumaho kandi umuvuduko ugabanuka mu buryo bwikora kugira ngo utange umwuka ufunze, ibi bikaba bihagije.
3. Nta ngaruka zihari mu gihe cyo gutangira
Kompresa y'umwuka itangizwa hakoreshejwe uburyo bwo guhindura ubwinshi bw'amashanyarazi. Umuvuduko ntarengwa wo gutangira ni inshuro 1.2 z'umuvuduko w'amashanyarazi utangizwa. Bityo, kompresa y'umwuka yacu ihindagurika cyane ntigira ingaruka nyinshi ku rukuta rw'amashanyarazi mu gihe cyo gutangira. Igira stress nke bityo ikamara igihe kirekire.
4. Ikoreshwa neza mu buryo buhanitse mu by'ubukungu
Mu gihe cyose cy'imikorere ya kompreseri y'umwuka, ikiguzi cy'ingufu ni cyo cyihariye mu mafaranga yose. Ariko, hakoreshejwe s VSD, ikoreshwa ry'ingufu rigabanukaho 30%. Kubwibyo, ikiguzi cy'ingufu cyazigamwe na kompreseri y'umwuka ihindagurika mu gihe cy'imyaka itatu kingana hafi n'igiciro cyo kugura icyo gikoresho.
Ibice by'ingenzi
Isuzuma n'isuzuma ry'ingufu zabugenewe
Nubwo amashanyarazi akoreshwa n’inganda zikora ibikoresho byo mu kirere ari yo agize igice kinini cy’amafaranga yose y’inganda zikoresha, VSD ishobora kuzigama ingufu z’inganda. Ariko, gusuzuma neza ubushobozi butandukanye bw’umwuka ukenewe mbere yo gushyira mu bikorwa gahunda y’ishoramari ni ingenzi kugira ngo ubone inyungu nziza ku ishoramari.
Ingufu zihamye zo gutanga
Hamwe no gukoresha PID (proportional gain, international gain na differential gain), VSD air compressors ishobora guhindura umuvuduko wa moteri y'imodoka neza. VSD series ishobora kandi gukurikirana mu buryo bwikora impinduka z'ingano y'umwuka, igatuza umuvuduko muri sisitemu bityo ikagabanya ikoreshwa ry'amashanyarazi.
Kwirinda Umugezi Ukabije w'Impeshyi
Ku bijyanye na VSD air compressor, umuvuduko w'amashanyarazi wirindwa iyo imashini itangiye, bityo kwangirika k'umuyoboro w'amashanyarazi n'imikorere yose bikagabanuka cyane bityo ubuzima bwa compressor bukaramba.
| ICYITONDERWA | IMBARAGA kW | UMUTWE akabari | UMUHANDA W'UMWUKA m3/umunota | URUSAKU/ URUGERO dB (A) | IHURIRO RY'AKAZI | UBUREMERE KG | DIMENSION L×W×H mm |
| SEYC/VSD7A-8 SEYC/VSD7A-10 SEYC/VSD7A-13 | 7.5 | 8 10 13 | 0.3-1.15 0.3-1.0 0.3-0.8 | 63 | Rp 3/4 | 220 | 1080×620×810 |
| SEYC/VSD11A-8 SEYC/VSD11A-10 SEYC/VSD11A-13 | 11 | 8 10 13 | 0.5-1.8 0.4-1.5 0.3-1.2 | 65 | Rp 3/4 | 260 | 1080×620×810 |
| SEYC/VSD15A-8 SEYC/VSD15A-10 SEYC/VSD15A-13 | 15 | 8 10 13 | 0.5-2.3 0.4-2.0 0.3-1.6 | 68 | Rp 3/4 | 430 | 775×1350×1050 |
| SEYC/VSD18A-8 SEYC/VSD18A-10 SEYC/VSD18A-13 | 18.5 | 8 10 13 | 0.6-3.0 0.5-2.6 0.4-2.2 | 68 | Rp 3/4 | 490 | 775×1350×1050 |
| SEYC/VSD22A-8/D SEYC/VSD22A-10/D SEYC/VSD22A-13/D | 22 | 8 10 13 | 0.7-3.6 0.5-3.2 0.4-2.8 | 67 | Rp 1 1/4 | 670 | 1450×860×1340 |
| SEYC/VSD30A-8/D SEYC/VSD30A-10/D SEYC/VSD30A-13/D | 30 | 8 10 13 | 1.3-5.0 1.0-4.5 0.7-3.7 | 70 | Rp 1 1/4 | 730 | 1450×860×1340 |
| SEYC/VSD37A-8/D SEYC/VSD37A-10/D SEYC/VSD37A-13/D | 37 | 8 10 13 | 1.6-6.6 1.3-5.8 1.0-4.8 | 70 | Rp 1 1/2 | 920 | 1580×950×1470 |
| SEYC/VSD45A-8/D SEYC/VSD45A-10/D SEYC/VSD45A-13/D | 45 | 8 10 13 | 1.7-7.6 1.5-7.0 1.2-5.8 | 71 | Rp 1 1/2 | 1020 | 1580×950×1470 |
| SEYC/VSD55A-8/D SEYC/VSD55A-10/D SEYC/VSD55A-13/D | 55 | 8 10 13 | 2.4-10.0 2.0-9.0 1.5-7.8 | 73 | Rp 2 | 1570 | 2000×1100×1585 |
| SEYC/VSD75A-8/D SEYC/VSD75A-10/D SEYC/VSD75A-13/D | 75 | 8 10 13 | 3.0-13.0 2.6-11.8 2.2-9.8 | 75 | Rp 2 | 1960 | 2000×1200×1585 |
| SEYC/VSD90A-8/D SEYC/VSD90A-10/D SEYC/VSD90A-13/D | 90 | 8 10 13 | 3.9-15.0 3.5-13.0 2.8-11.0 | 76 | Rp 2 | 2100 | 2000×1300×1635 |
| SEYC/VSD110A-8 SEYC/VSD110A-10 SEYC/VSD110A-13 | 110 | 8 10 13 | 4.2-20.0 3.8-17.0 3.3-13.6 | 75 | DN 65 | 2520 | 2166×1700×1918 |
| SEYC/VSD132A-8 SEYC/VSD132A-10 SEYC/VSD132A-13 | 132 | 8 10 13 | 6.0-23.5 5.8-20.2 4.0-16.0 | 75 | DN 65 | 2720 | 2166×1700×1918 |
| SEYC/VSD160A-8 SEYC/VSD160A-10 SEYC/VSD160A-13 | 160 | 8 10 13 | 6.0-26.0 5.8-24.0 4.1-19.8 | 76 | DN 65 | 3000 | 2466x1900x1918 |
| SEYC/VSD180A-8 SEYC/VSD180A-10 SEYC/VSD180A-13 | 180 | 8 10 13 | 7.2-29.2 6.4-26.8 5.2-23.0 | 76 | DN 65 | 3000 | 2466x1900x1918 |
| SEVSD220A-8 SEVSD220A-10 SEVSD220A-13 | 220 | 8 10 13 | 10.5-36.5 8.6-33.5 7.5-28.0 | 78 | DN 80 | 4900 | 3460x2050x2100 |
| SEVSD250W-8 SEVSD280W-10 SEVSD315W-13 | 250 280 315 | 8 10 13 | 12.2-42.0 12.0-40.0 12.0-38.0 | 78 | DN 100 | 6600 | 3260x2050x2100 |
| SEVSD250A-8 SEVSD280A-10 SEVSD315A-13 | 250 280 315 | 8 10 13 | 12.2-42.0 12.0-40.0 12.0-38.0 | 78 | DN 100 | 6600 | 3260x2050x2100 3260x2050x2100 3940x2326x2180 |
| SEVSD280W-8 SEVSD315W-8 | 280 315 | 8 8 | 15.0-47.6 13.8-50.0 | 80 | DN 125 | 9200 | 4580x2326x2180 |
1. Ibyiza byo gucunga ubuziranenge n'ubwiza bw'ubuziranenge
Sisitemu zo kugenzura ubuziranenge za SUCCESS ENGINE zujuje ibisabwa n’ingabo na kirimbuzi kandi zatoranijwe nk’abatanga ibikoresho bya gisirikare na kirimbuzi. Mu gihe cy’imyaka irenga umunani, isosiyete yashyizeho gahunda zo kugenzura ubuziranenge, gahunda z’ubuziranenge, kugenzura ubuziranenge, n’impamyabushobozi z’abakozi hakurikijwe Itegeko ry’Inganda zo Kurinda Igihugu [2005] No. 311, “Amabwiriza agenga igenzura ry’ubuziranenge n’umutekano w’inganda z’amashanyarazi ya kirimbuzi” (HAF003) hamwe n’amabwiriza n’izindi nzira zo kugenzura ubuziranenge, gushushanya no gukora ibikoresho byo ku rwego rwo hejuru by’umutekano.
2. Akamaro k'ubuhinzi bw'icyiciro cya mbere
Iherereye mu Karere ka Songjiang, muri Shanghai, ifite ubushakashatsi n'iterambere bigezweho n'inyubako z'umusaruro, ibidukikije byiza, ahantu heza ho gukorera umusaruro hasukuye kandi hanini, yibanda ku isoko rya gaze rigezweho, igamije kuba umuyobozi w'inganda zikora compressor na fan, itanga ibicuruzwa n'ibisubizo ku nganda zikora umwuka n'umwuka.
3, Ibyiza by'ingenzi by'ikoranabuhanga
3.1, Kompreseri Ikora nezand
Mu kunoza umurongo wo hasi wa rotor, kunoza ingano nziza no kuziba neza kwa compressor, gukora uburebure bw'umurongo uhuza, agace k'impandeshatu zisohoka n'ingano y'aho biherereye hagati ya bitatu kugira ngo hagerwe ku kunoza, gukemura neza ukuva kw'amavuta na gazi mu gihe cyo kuyavanga. Kora igishushanyo mbonera gifite umurambararo munini n'umuvuduko muto, gifite ibyuma biremereye bya SKF hamwe n'udupfundikizo dutatu twihariye twa peteroli kugira ngo hamenyekane ko gazi ikora neza kandi ihoraho.
| Kunozarotorimiterere y'amenyoImiterere y'amenyo ni ikintu cy'ingenzi bigira ingaruka ku mikorere myiza y'imyuka. Umuti w'iki kibazo ushingiye ku ikoranabuhanga ry'imiterere. Dukoresheje uburambe n'igenzura ry'imyaka myinshi, dufite gahunda yo kunoza no kunoza imiterere y'umuzi w'amenyo. |  |
| Ivugurura ryaiurushundura n'ikimenyetsoKuvugurura uburyo bwo gufunga no gufunga umurongo wo hasi w'imashini zikora amashanyarazi, kugabanya ikibazo cyo kuva kw'amazi, no kongera imikorere myiza y'ubwinshi bw'amazi. |  |
| Ivugurura ry'uburebureigipimo cy'umurambararoOngera uburebure: igipimo cy'umurambararo wa rotors zifite screw ebyiri. Ongera uburimbane bw'rotors ugabanya intera iri hagati y'amabere abiri, kugira ngo ugere ku musaruro mwiza mu gihe ufite igitutu kinini, ugabanye cyane vibration, ugabanye urusaku, kandi wongere igihe cy'ingirakamaro cya mashini. |  |
| Gutunganya intera y'umurongo wa rotor Ongera ubuso bufatika bwa rotor ya compressor hamwe n'intera iri hagati y'imirongo ibiri kugira ngo wongere ubushobozi bwo gukoresha agace ka rotor, ubike umwanya uhagije wo gushyiraho bearing nini, kandi ukemure ikibazo cy'ubusaza bw'ubwikorezi nyuma y'imyaka myinshi. |  |
3.2, Sisitemu yo gukonjesha ya centrifugal igabanya ingufu nyinshi (Nomero y'ipatanti: CN201320374179.8)
Mu gihe kirekire, uburyo bwo gukonjesha bwa compressor ifite ingufu nyinshi ikonjeshwa n'umwuka ahanini bukoresha abafana benshi basanzwe bashyirwa imbere muri iyo mashini kugira ngo basuke umwuka hanze. Umufana uhuha imbere muri iyo mashini hanyuma agakonjesha icyuma gihindura ubushyuhe, biragoye kugera ku ngaruka nziza zo gukonjesha, bityo, ibyuma bikonjeshwa n'umwuka bihora ari indwara idakira mu nganda zikora compressor.
Patenti ya SUCCESS ENGINE (sisitemu yo gukonjesha ya centrifugal izigama ingufu nyinshi) ikoresha imiterere igezweho yo gukonjesha ya centrifugal ihinduka, kandi ikoresha porogaramu ya NUMECA yo gusimbuza aero-dynamics impeller ternary simulation kugira ngo ikore ibarwa ry’ikirere n’itsinda ry’imigendekere y’amazi yuzuye mu mpande eshatu, yigana imikorere nyayo kugira ngo inoze imiterere y’ibumba ry’imbogo n’ubwoko bwa rotor, kugira ngo izigame ingufu, yongere umuvuduko wa dynamic kandi igere ku musaruro mwiza w’umufana.
Inyubako yo gukonjesha inyuzwa ku ruhande yigenga
Imashini ihindura ubushyuhe ya aluminiyumu ishyirwa ku mpera y'umufana wo hanze w'igikoresho kugira ngo habeho imiterere yigenga y'uburyo bwo gukonjesha ifunze. Ikoranabuhanga ryo kugenzura umuvuduko w'umufana rikoreshwa mu guhindura umuvuduko w'umufana hakurikijwe impinduka z'ubushyuhe bw'igikoresho, guhindura ingano y'umwuka, no kugabanya cyane ikoreshwa ry'ingufu zo gukonjesha. Ishobora kugabanya urusaku no gutsinda burundu ikibazo cy'ingaruka mbi zo gukonjesha kw'ibikoresho bikonjesha umwuka bikoresha imbaraga nyinshi.
4,Ubwiza bwo hejuruIbice by'ingenzi
 | Aho umwuka ugarukira Compressor ikomeye cyane AirendIzi rotor ebyiri ntizishingiye ku bice bibiri byo gukanda, rotor y'ibanze yo gukanda n'iyo gukanda ya kabiri bihurizwa hamwe mu nzu imwe ya compressor, igipimo gito cyo gukanda, amazi make yo kuva, kandi zigatanga ingufu: ≧ 15%. |
 | Sisitemu yo kugenzura ecran ya PLC ifite ubwenge ◆Koresha Ibipimo ◆Igenamiterere ry'ibipimo by'umukoresha ◆Amakuru yerekeye kubungabunga ◆Imikorere y'itangazo (Moteri, Ibice byo kubungabunga)◆Uburinzi bw'umugenzuzi. |
 | Agaciro k'injira ry'imashini mu buryo bwikora Gukoresha valve ipima injira ya 0-100% igabanya umuvuduko w'akazi kandi igatanga ingufu nke. |
 | By'umwiharikoVSD/Moteri ya PM compressor ◆ IP55, Icyiciro cya F ◆ Ibyuma biremereye bya SKF ◆ Igipimo cya serivisi: SF = 1.2 ◆ Guhuza neza cyane na inverter ◆ Voltage na Frequency bishobora guhindurwa |
 | Inverter ikora neza cyane (Injini ya ABB/SUCCESS) ◆ Hindura umuvuduko wa moteri mu buryo bwikora ukurikije ibisabwa nyabyo, hindura ingufu nyazo, ukize ingufu zirenze 30% ◆ Umuvuduko uhamye w'imiyoboro ◆ Kuraho umuvuduko w'amazi ukabije |
 | Sisitemu yo Kugenzura ◆Ibikoresho by'amashanyarazi bya ABB, birimo ibica amasasu, ibikoresho bya AC, byizewe kandi byoroshye gusimbuza ◆ MICROCHIP ifite interface ya Standard 485, ishobora kugenzura kure hakurikijwe protocole y'itumanaho ya MODBUS ◆Gukusanya ibimenyetso by'amashanyarazi ya compressor, umwotsi uva mu kirere, ubushyuhe, umuvuduko kugira ngo ukurikirane uko imikorere ihagaze, bigufashe gukemura ibibazo byihuse. |
 | Sisitemu yo gushungura ifite ubushobozi bwo hejuru ◆Akayunguruzo k'umwuka gakoresha ikoranabuhanga rigezweho, gakuraho ivumbi n'imyanda, gatuma umwuka uyungururwa ukagera kuri 98.5%. ◆ Akayunguruzo k'amavuta karanzwe n'ikirango, gasukura umwuka w'amavuta, gatanga icyizere cy'uko airend izamara igihe kirekire ikoreshwa. ◆ Igice cyo gutandukanya amavuta n'umwuka, gutandukanya amavuta neza cyane, gukorana n'amavuta biri munsi ya 3ppm ◆ Itangazo rihoraho ry'ibizamini byo kubungabunga no gutanga integuza ritangwa na PLC |
 | Guhuza neza cyane (Direct Drive) ◆ Kohereza umwuka hamwe na moteri mu buryo buhuye, imikorere igera kuri 99% ◆ Komeza imbaraga ziringaniye, kohereza compressor ikora neza kurushaho ◆ Ntugakoreshe ingufu mu gihe cyo kohereza ubutumwa |
5. Ibyiza by'ibicuruzwa byose
Ubushakashatsi n'Iterambere ry'umwuga hamwe n'inganda zifite ubwoko butandukanye bw'ibicuruzwa: compressors z'umwuka zihamye, compressors za centrifugal, suspension blowers, pompes za centrifugal vacuum, compressors z'umwuka zidafite amavuta, compressors z'umwuka zigendanwa, hamwe n'ibikoresho byose byo gutunganya umwuka ufunze. Ibiranga ibicuruzwa: flow 0.8m3/min-500m3/min, working pressure: 0.1Mpa-4.0Mpa. Urutonde rwuzuye rw'ubwoko n'ibipimo bihuye n'imiterere itandukanye yo gutunganya gazi.
6,Sisitemu yo kugenzura ifite imikorere myinshi
Sisitemu yihariye y’ubugenzuzi, ifite ubwenge, ihamye, kandi yoroshye kuyikoresha, ishobora gutumanaho no gucunga umwuka ufunze kure.
①Imikorere yuzuye yo kwerekana mu Cyongereza nko kugenzura byikora, kurinda byikora, kumenyesha byikora, kugenzura kure, kugenzura ibikoresho byinshi, inyandiko z'amateka, nibindi, kugira ngo hatangwe imikorere ihoraho idakingiwe.
② Uburyo bwo kugenzura ingano y'umwuka bushobora gushyirwaho hakurikijwe imiterere y'ibikoresho, kugira ngo ingano y'umwuka ihindurwe mu buryo bwikora kandi ikoreshwe mu buryo bwikora buzigama ingufu.
③ Umuvuduko w'imyotsi n'ubushyuhe bw'imyotsi bishobora gukurikiranwa buri gihe, kwerekanwa no kugenzurwa hakurikijwe agaciro kagenwe.
④ Ishobora kwerekana no gutunganya amakosa atandukanye yo mu murima, no kubika no kubaza ubwoko n'igihe amakosa yabayeho.
⑤ Igihe cyo gukoresha, gupakira no gupakurura gishobora kwegeranywa no kubikwa igihe kirekire.
⑥ Ishobora gukora itumanaho rijyanye no kugenzura kuri mudasobwa cyangwa kugenzura uburyo butandukanye bwo guhinduranya hagati ya compressors z'umwuka.
Intangiriro y'umugenzuzi w'ubwenge
Utumashini dukoresha ikoranabuhanga dufite uburyo bwa 485, bukoreshwa mu gukora uburyo bubiri bwo kugenzura itumanaho: kure n'aho bihurira. Umukoresha ashobora gushyiraho uburyo bwo kugenzura buhuriweho bw'ibice byinshi nka A, B, C, nibindi hakurikijwe ibisabwa, kandi agashyiraho n'intoki uburyo bwo gutangira ibikorwa n'igihe cyo guhindura igihe cy'igikoresho.
Kugenzura ihuza
(1) Iza ifite umuyoboro wa 485, nta mpamvu yo gushyiraho uburyo bwo kugenzura buhuriweho.
(2) Uburyo bune bwo kugenzura bushobora gushyirwaho: ubw'ako kanya, ubw'intoki, ubw'igenzura ry'imiyoboro n'ubw'iremote.
(3) Guhuza insinga byoroshye bishobora gushyiraho compressors ebyiri cyangwa nyinshi z'umwuka kugira ngo zifatanye mu kugenzura.
(4) Dukurikije igitutu cy'umuyoboro w'imiyoboro y'umwuka, bifatwa mu buryo bwikora ko bihagarika cyangwa bitangira imashini ihagaze kugira ngo haboneke umwuka wiyongereye.
(5) Guhinduranya igihe, bigatuma imashini nkuru n'izifasha zikora mu buryo bunyuranye.
(6) Zimya ukoresheje amakosa hanyuma uhindure imashini ihagaze kugira ngo ikore.
(7) Imashini nyinshi zishobora guhuzwa no gukora mu buryo bunyuranye.
